Plastic Core Plugs

With both standard and custom solutions for all roll protection and suspension applications, available in a wide range of sizes and strengths, plastic core plugs by Badger Plug provide premium protection for your products.

  • Over 500 Standard Plugs Available
  • Superior Support for Shipping & Storage
  • Economical, Easy to Use
  • Custom-Engineered Solutions

Browse Plastic Core Plugs from our Online Catalog

View our in-stock products below. Select the item for additional details. If you do not see what you need, contact us and we can assist you.

ImageCategory/Item #Outside Diameter FlangeOutside Diameter PlugOutside Diameter LugsInside Diameter HoleOverall HeightColorMaterialhf:att:pa_outside-diameter-flange
Core Plug:  001510
Core Plug: 0015101.75"1.505"No Lugs1.025"0.43"BlackPlastic1-75
Core Plug:  001930
Core Plug: 001930No Flange1.925"No Lugs0.73"0.75"BlackPlasticno-flange
Core Plug:  002015
Core Plug: 0020152.5"1.99"2.04"1.06"0.875"BlackPlastic2-5
Core Plug:  002201
Core Plug: 002201No Flange1.98"No Lugs0.98"0.44"BlackPlasticno-flange
Core Plug:  002565
Core Plug: 002565No Flange2.49"2.595"1.05"1.15"MixedPlasticno-flange
Core Plug:  002810
Core Plug: 002810No Flange2.675"2.82"1.015"1.05"MixedPlasticno-flange
Core Plug:  002876
Core Plug: 0028763.25"2.765"No Lugs1.062"1"MixedPlastic3-25
Core Plug:  002935
Core Plug: 0029353.375"2.92"2.98"1.063"1"MixedPlastic3-375
Core Plug:  002971
Core Plug: 0029713.375"2.94"3"1.063"1"BlackPlastic3-375
Core Plug:  002975
Core Plug: 0029753.5"2.95"No LugsNo Hole2.563"MixedPlastic3-5
Core Plug:  002990
Core Plug: 0029903.6"2.97"No Lugs1.06"1.425"MixedPlastic3-6
Core Plug:  0030111
Core Plug: 0030111No Flange3"3.065"1.125"1.031"BlackPlasticno-flange
Core Plug:  0030096
Core Plug: 00300963.45"2.96"3.06"1.13"1.12"BlackPlastic3-45
Core Plug:  003021
Core Plug: 0030213.5"3"3.05"1.081.125"MixedPlastic3-5
Core Plug:  003023
Core Plug: 0030233.615"2.97"3.08"1.06"1.45"BlackPlastic3-615
Core Plug:  0030231
Core Plug: 00302313.39"2.925"No LugsNo Hole2.29"MixedPlastic3-39
Core Plug:  0030263
Core Plug: 00302633.35"2.96"3.09"1.09"0.81"BlackPlastic3-35
Core Plug:  00302681
Core Plug: 003026813.51"3.025"3.07"No Hole1.12"RedPlastic3-51
Core Plug:  0030281
Core Plug: 00302813.2"2.96"3.06"1.13"1.12"BlackPlastic3-2
Core Plug:  003044
Core Plug: 003044No Flange3.025"3.14"1.05"1.25"BlackPlasticno-flange
Core Plug:  003050
Core Plug: 0030503.5"3"3.095"1.59"1.375"BlackPlastic3-5
Core Plug:  003080
Core Plug: 0030803.41"2.93"3.05"1.06"1.1"MixedPlastic3-41
Core Plug:  003085
Core Plug: 0030853.44"2.955"3.11"1.06"1.49"MixedPlastic3-44
Core Plug:  003202
Core Plug: 0032023.47"3.04"3.115"1.09"1.1"BlackPlastic3-47
Core Plug:  004057
Core Plug: 004057No Flange4.02"4.135"1.04"1.26"BlackPlasticno-flange
Core Plug:  005050
Core Plug: 0050505.915"4.93"5.06"1.12"1.5"MixedPlastic5-915
Core Plug:  005051
Core Plug: 005051No Flange4.93"5.06"1.12"1.12"MixedPlasticno-flange
Core Plug:  005100
Core Plug: 005100No Flange4.95"5.12"1.51"1.45"BlackPlasticno-flange
Core Plug:  006010
Core Plug: 0060106.48"5.95"6.04"3.04"1.25"MixedPlastic6-48
Core Plug:  006024
Core Plug: 0060246.45"5.89"6.075"1.55"1.36"MixedPlastic6-45
Core Plug:  006025
Core Plug: 0060256.5"5.98"6.06"1.11"1.25"MixedPlastic6-5
Core Plug:  006400
Core Plug: 006400No Flange5.95"6.075"1.5"1.44"BlackPlasticno-flange
Core Plug:  008100
Core Plug: 0081009"7.975"8.09"1.75"1.94"MixedPlastic9
Core Plug:  008200
Core Plug: 008200No Flange8"8.12"2.16"1.53"BlackPlasticno-flange
Core Plug:  012000
Core Plug: 012000No Flange12.08"12.12"2.97"1.5"BlackPlasticno-flange
Core Plug:  0030091
Core Plug: 00300913.45"2.96"3.06"1.2"1.12"Plastic3-45
Core Plug:  0060222
Core Plug: 00602226.43"5.93"1.48"Plastic6-43
Core Plug:  0030011
Core Plug: 00300113.4"2.915"Plastic3-4
Core Plug:  0030001
Core Plug: 00300013.7"3.005"3.11"1.06"1.54"Plastic3-7

Custom Manufacturing Services

After more than 85 years in the business, we understand that a one-size-fits-all solution doesn’t work for everyone. With in-house expert design and engineering services, Badger Plug will create the custom product protection solutions you need.
  • Custom Wood Manufacturing

  • Metal Stamping

  • Plastic Injection Molding

  • Design & Engineering

Going Green Has Never Been So Easy & Convenient

Badger Plug will recycle and pay for bulk quantities of certain types of roll suspension components – saving warehouse space, disposal costs and the planet.

  • Plastic & Steel Clips & Channels

  • Plastic & Fiber Sleeve Plugs

  • Wood & Plastic Endboards

  • Film Pallets & Skids

Built Badger Tough

Since 1931, Badger Plug has been creating the strongest roll protection and suspension solutions - or, as we say, solutions that are Badger Tough. What does it mean to be Badger Tough?
Never Compromise on Quality
Always Provide Maximum Protection
Never Stop Innovating
Always Focus on Adding Value

Badger Plug News & Events

March 4, 2024

Troy Hoehne joins Badger Plug as Vice President of Sales

Badger Plug is excited to announce the addition of Troy Hoehne to our executive team as Vice President of Sales. With an extensive career in manufacturing sales and leadership, Troy will play an integral part in supporting our customer base and increasing new business and growth.
January 17, 2024

Badger Plug at Converters Expo on April 18

Converters Expo is coming to Lambeau Field in Green Bay. Join Badger Plug on April 18 as we will be exhibiting in Booth 210 located on the Atrium Level. Now in its 17th year, Converters Expo attracts hundreds of converters looking to find manufacturing partners, discover the latest testing and prototyping equipment, network with producers of disposables, and learn the latest in printing and packaging. As an exhibitor, we are excited to show off a wide array of Badger Plug products and solutions once again at this year’s event.
April 28, 2021

Badger Plug at 90: Humble Beginnings

It was 1931, just two years after the stock market crashed, sending the U.S. into the Great Depression. The country had gone dry thanks to prohibition […]

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